ZELUX GS medical grade polycarbonate is distributed by Modern Plastics and trusted in healthcare and surgical applications for its durability, clarity, and sterilization compatibility.

What Is ZELUX GS Polycarbonate?

ZELUX GS is a medical-grade polycarbonate resin that has been specially formulated to reduce the effects of gamma radiation exposure — a critical concern in sterile environments. The material includes proprietary color-enhancement technology that minimizes yellowing and discoloration post-radiation.

It’s suitable for:

• EtO gas sterilization
• Limited autoclave cycles
• Gamma radiation sterilization

The resin is USP Class VI compliant, lot controlled, and fully traceable — ensuring compliance with the most stringent medical standards.

Applications of ZELUX GS Medical Grade Polycarbonate

ZELUX GS Polycarbonate is used in a wide range of medical and surgical products, including:

• Surgical and diagnostic equipment
• Instrument housings, covers, and panels
• Transparent guards and shielding for electronic assemblies
• Precision medical device components

Advantages of ZELUX GS

• High impact resistance
• Gamma-stabilized (minimizes discoloration)
• Optical clarity with subtle blue tint
• Easy to machine and fabricate
• USP Class VI compliant
• Lot-controlled and traceable

Sizes & Manufacturing Capabilities

Standard Availability:

• Rods: 1” to 1.5” diameter
• Length: 48” standard

Non-Standard & Custom Options:

• Rods: 3/8” to 6” diameter
• Slabs: 3/8” to 6” thick
• Custom colors and opaque tints available on request*
  *Westlake Plastics offers registered, customized sizes and colors depending on application and volume.

Appearance

Standard: Clear with a subtle blue tint
Custom: Custom tints and opaque grades available upon request
Modern Plastics distributes **ZELUX GS medical grade polycarbonate** for critical healthcare applications.

ZELUX GS medical grade polycarbonate is one of the most advanced materials available for surgical equipment and sterilizable medical components.

ZELUX GS Polycarbonate – Technical Data Sheet

View the full technical data sheet here: ZELUX GS Medical Grade Data Sheet (PDF)

Physical & Mechanical Properties (Typical)

• Flexural Modulus: 2344 MPa / 340 kpsi
• Flexural Strength (Yield): 98 MPa / 14.2 kpsi
• Rockwell Hardness: R118
• Izod Impact (Notched @ 73°F): 9.1 J/cm / 17 ft·lb/in
• Izod Impact (Unnotched): 32 J/cm / 60 ft·lb/in
• Tensile Elongation @ Break: 135%
• Tensile Strength @ Break: 69 MPa / 10 kpsi
• Tensile Strength @ Yield: 62 MPa / 9 kpsi

Thermal Properties

• Coefficient of Thermal Expansion: 6.8 × 10⁻⁵ m/m/°C / 3.8 × 10⁻⁵ in/in/°F
• Heat Deflection Temp @ 66 psi: 138°C / 280°F
• Heat Deflection Temp @ 264 psi: 132°C / 270°F
• Specific Gravity: 1.2

Ordering & Contact

Modern Plastics stocks a wide range of medical-grade materials and is proud to supply ZELUX GS polycarbonate for critical medical applications.

Contact us today to request a quote, sample, or speak with a material expert.

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Frequently Asked Questions (FAQ)

Q: What makes ZELUX GS different from standard polycarbonate?
A: ZELUX GS is gamma-stabilized, meaning it resists discoloration and degradation from gamma radiation sterilization. It’s also USP Class VI compliant, lot-traceable, and optimized for medical applications.

Q: Is ZELUX GS polycarbonate safe for repeated sterilization?
A: Yes. It is compatible with EtO gas sterilization, limited autoclave cycles, and gamma radiation — making it ideal for reusable surgical components and diagnostic housings.

Q: Can I request custom sizes or colors for ZELUX GS?
A: Absolutely. Westlake Plastics can produce ZELUX GS in a variety of custom diameters, slab thicknesses, and even tints or opaque colors based on application volume.